Union Ore
Union Ore

Tim Bottom is the head of Union Ore Blacksmith Studio, located in the Coastal Mountain Range of Northern California, USA.

Coal Forge, Hammer and Anvil
Coal Forge, Hammer and Anvil

Forge welding occurs at very high temperatures.  Once the metal is heated, it is brought to the anvil for striking and shaping. 

Wall Mounted Rack
Wall Mounted Rack

We use mostly renewed materials at Union Ore.  Hand forged hooks from old foundation J bolts are framed in old red oak grape stakes from Potter Valley, California.  They are mounted on a piece of driftwood from Navarro Beach on the Pacific Ocean.

Wall Mounted Rack
Wall Mounted Rack

The hooks on this rack were rusty foundation J bolts found on Greenfield Ranch in Northern California. They are mounted on an old piece of redwood and framed with a red oak grape stake border from a vineyard in Potter Valley, California.

Skinny Kitty Teahouse Bike Racks
Skinny Kitty Teahouse Bike Racks

We had the pleasure of making bike racks for the Skinny Kitty Teahouse in 2013. Tim is working on "Skinny's" face which was later mounted on one of the racks behind him.

Propane Forge
Propane Forge

For most pieces we use a propane forge that we built ourselves.  While this forge does not reach forge welding temperatures, it heats up metal to a point that makes it easy to bend, straighten and manipulate.

Garden Hose Hook
Garden Hose Hook

Mounted on a recycled 4 x 6 redwood post from Comptche, California, this large 1 inch round stock hook can hold a lot of hose.

Custom Brackets
Custom Brackets

These hand forged custom buckles were made for a large ranch entry built by Garfield Construction Timber Frame Revival in Willits, California.

Timber Frame Entry Gate
Timber Frame Entry Gate

Professional timber frame specialists, Garfield Construction Timber Frame Revival in Willits, California built this entry gate and commissioned Union Ore Blacksmith Studio to make the buckles.

Coke and Coal
Coke and Coal

Coke, made from coal, is a fuel with few impurities and a high carbon content.

Tagged
Tagged

We tagged and sent this bike rack along with many good friends to Burning Man in 2013.  It says "Bottom Zouthere 2013" for Tim Bottom and Renee's Out There (Renee Zouthere).
 

Found Spring Steel
Found Spring Steel

Tim is straightening a piece of found spring steel from Lake Pillsbury in California to add to a Damascus steel knife.

Renee and the Anvil
Renee and the Anvil

Looking down the flat and horn of the anvil.

Rounded Hook
Rounded Hook

This asymmetrical lantern hook started as a rusty 4 foot piece of cold rolled 3/16 inch round stock steel.

The Anvil
The Anvil

The high inertia of the anvil helps the hammer transfer energy into the workpiece.  It is one of the blacksmith's primary tools.

 

Skunk Train Railroad Spike Knife
Skunk Train Railroad Spike Knife

This knife used to be a railroad spike on the Skunk Train line which runs from Fort Bragg, California to Willits, California. 

Ribbon Hooked Redwood Rack
Ribbon Hooked Redwood Rack

These sturdy ribbon folded, strap steel hooks are mounted on a piece of recycled old growth redwood.

Forge Welding
Forge Welding

This piece of twisted cable is in the process of becoming forge welded and turned into a knife.

SKT Bike Rack
SKT Bike Rack

Using pieces of old rebar, Renee welded the top portion of a bike rack for her good friends at the Skinny Kitty Teahouse.

Materials
Materials

These pieces of metal may not look like much now but after they are forge welded, folded, twisted, and folded some more, they will be transformed into a beautiful pattern welded knife.

Working the Coal Forge
Working the Coal Forge

Tim is heating up different types of metal to be forge welded.

Coal Forge Welding
Coal Forge Welding

Here, metal is being heated up to forge welding temperature for a Damascus steel knife.

Pattern Welding
Pattern Welding

This is the first stage of pattern welding or Damascus steel, where a blade is formed from several metal pieces of differing composition.

Pattern Welding
Pattern Welding

This is the second stage of pattern welding. The different metals have been forge welded together and can now be twisted and manipulated to form a pattern. 

Pattern Welded Knife
Pattern Welded Knife

After repeatedly folding, twisting and cutting a forge welded piece of metal comprised of different metals, a knife shape is formed.  It is then ground, sanded, polished and etched with acid to reveal its unique pattern. 

Wall Mounted Rack
Wall Mounted Rack

Hand forged steel hooks with local recycled wood.

Repairing the Anvil Stand
Repairing the Anvil Stand

Repairing our equipment ourselves is part of working in the shop.

Champion Blower and Forge Co.
Champion Blower and Forge Co.

The Champion Blower and Forge Company of Lancaster, PA was founded in 1875 by 17 year old Henry Keiper.  The invention of the rotary forge blower changed the way a blacksmith forced air into the fire, eventually replacing the bellows.

Stage Sledge Hammer
Stage Sledge Hammer

Looks can be deceiving, this sledge hammer made for Bryan Loads' thriller "Wrecker" only weighs about 3 pounds.
 

Wall Mounted Rack
Wall Mounted Rack

Hand forged steel hooks with local recycled wood.

7 Ways
7 Ways

In blacksmithing, the seven basic operations are drawing down, upsetting, bending, shrinking, swaging, punching and forge welding.

Custom Door Handle
Custom Door Handle

Get something unique for your nice door, order a custom door handle from Union Ore Blacksmith Studio.
 

Homemade Horseshoes
Homemade Horseshoes

These game horseshoes have seen some real action.

Skinny Kitty Teahouse Bike Racks
Skinny Kitty Teahouse Bike Racks

A week after this photo was taken of Tim and the "Kitty" bike rack, it was full of fun, furry, decorated bikes in Black Rock City, Nevada.

Hammer and Anvil
Hammer and Anvil

"It is better to be the hammer than the anvil" Emily Dickinson (1830-1886)

Custom Towel Rack
Custom Towel Rack

These hooks are mounted on a piece of old growth redwood from the Little River Schoolhouse water tank and are framed with red oak grape stakes from Potter Valley, California.
 

Threaded Scroll
Threaded Scroll

Threads from a foundation J bolt are still visible in this scroll.  The hooks are fastened with hand forged nails.
 

Upset and Scrolled
Upset and Scrolled

A piece of rusted steel is like a diamond in the rough. 

Custom Saw Blade Lamp
Custom Saw Blade Lamp

This custom lamp is one of three made from wood miser band saw blades for the movie "Wrecker" by Bryan Loads.

Double Hooked Rack
Double Hooked Rack

This rack is made from recycled red oak grape stakes and old growth redwood from the Little River Schoolhouse water tank.  The hooks are made from J bolts found on Greenfield Ranch.

Split Hook Rack
Split Hook Rack

This split hooked rack is made from re-purposed J bolts.  The back is made from recycled red oak grape stakes and old growth redwood from the Little River Schoolhouse water tank.

Split Hook Detail
Split Hook Detail

Each piece is individually hand forged and unique. 

Ram's Head Railroad Spike Knife
Ram's Head Railroad Spike Knife

This Ram's Head Knife was originally a railroad spike from the Skunk Train, an historical train line built in 1885 that travels from Fort Bragg, CA to Willits, CA.

Railroad Spike Knives
Railroad Spike Knives

A railroad spike contains a lot of steel.  Blades made from these stakes can be drawn out to create long blades and sturdy handles.  These railroad spikes came from the Skunk Train, an historical train line built in 1885 that travels from Fort Bragg, CA to Willits, CA.

Hand Forged Hooks
Hand Forged Hooks

One of a kind hand forged hooks are great for hanging plants, bird feeders, or for mounting in the tight corner by your door.  Ask us about custom hooks for your home.

Twisted Leaf Handles
Twisted Leaf Handles

For door or drawer, inside and out - these hand forged handles will last forever.

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Union Ore
Coal Forge, Hammer and Anvil
Wall Mounted Rack
Wall Mounted Rack
Skinny Kitty Teahouse Bike Racks
Propane Forge
Garden Hose Hook
Custom Brackets
Timber Frame Entry Gate
Coke and Coal
Tagged
Found Spring Steel
Renee and the Anvil
Rounded Hook
The Anvil
Skunk Train Railroad Spike Knife
Ribbon Hooked Redwood Rack
Forge Welding
SKT Bike Rack
Materials
Working the Coal Forge
Coal Forge Welding
Pattern Welding
Pattern Welding
Pattern Welded Knife
Wall Mounted Rack
Repairing the Anvil Stand
Champion Blower and Forge Co.
Stage Sledge Hammer
Wall Mounted Rack
7 Ways
Custom Door Handle
Homemade Horseshoes
Skinny Kitty Teahouse Bike Racks
Hammer and Anvil
Custom Towel Rack
Threaded Scroll
Upset and Scrolled
Custom Saw Blade Lamp
Double Hooked Rack
Split Hook Rack
Split Hook Detail
Ram's Head Railroad Spike Knife
Railroad Spike Knives
Hand Forged Hooks
Twisted Leaf Handles
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Union Ore

Tim Bottom is the head of Union Ore Blacksmith Studio, located in the Coastal Mountain Range of Northern California, USA.

Coal Forge, Hammer and Anvil

Forge welding occurs at very high temperatures.  Once the metal is heated, it is brought to the anvil for striking and shaping. 

Wall Mounted Rack

We use mostly renewed materials at Union Ore.  Hand forged hooks from old foundation J bolts are framed in old red oak grape stakes from Potter Valley, California.  They are mounted on a piece of driftwood from Navarro Beach on the Pacific Ocean.

Wall Mounted Rack

The hooks on this rack were rusty foundation J bolts found on Greenfield Ranch in Northern California. They are mounted on an old piece of redwood and framed with a red oak grape stake border from a vineyard in Potter Valley, California.

Skinny Kitty Teahouse Bike Racks

We had the pleasure of making bike racks for the Skinny Kitty Teahouse in 2013. Tim is working on "Skinny's" face which was later mounted on one of the racks behind him.

Propane Forge

For most pieces we use a propane forge that we built ourselves.  While this forge does not reach forge welding temperatures, it heats up metal to a point that makes it easy to bend, straighten and manipulate.

Garden Hose Hook

Mounted on a recycled 4 x 6 redwood post from Comptche, California, this large 1 inch round stock hook can hold a lot of hose.

Custom Brackets

These hand forged custom buckles were made for a large ranch entry built by Garfield Construction Timber Frame Revival in Willits, California.

Timber Frame Entry Gate

Professional timber frame specialists, Garfield Construction Timber Frame Revival in Willits, California built this entry gate and commissioned Union Ore Blacksmith Studio to make the buckles.

Coke and Coal

Coke, made from coal, is a fuel with few impurities and a high carbon content.

Tagged

We tagged and sent this bike rack along with many good friends to Burning Man in 2013.  It says "Bottom Zouthere 2013" for Tim Bottom and Renee's Out There (Renee Zouthere).
 

Found Spring Steel

Tim is straightening a piece of found spring steel from Lake Pillsbury in California to add to a Damascus steel knife.

Renee and the Anvil

Looking down the flat and horn of the anvil.

Rounded Hook

This asymmetrical lantern hook started as a rusty 4 foot piece of cold rolled 3/16 inch round stock steel.

The Anvil

The high inertia of the anvil helps the hammer transfer energy into the workpiece.  It is one of the blacksmith's primary tools.

 

Skunk Train Railroad Spike Knife

This knife used to be a railroad spike on the Skunk Train line which runs from Fort Bragg, California to Willits, California. 

Ribbon Hooked Redwood Rack

These sturdy ribbon folded, strap steel hooks are mounted on a piece of recycled old growth redwood.

Forge Welding

This piece of twisted cable is in the process of becoming forge welded and turned into a knife.

SKT Bike Rack

Using pieces of old rebar, Renee welded the top portion of a bike rack for her good friends at the Skinny Kitty Teahouse.

Materials

These pieces of metal may not look like much now but after they are forge welded, folded, twisted, and folded some more, they will be transformed into a beautiful pattern welded knife.

Working the Coal Forge

Tim is heating up different types of metal to be forge welded.

Coal Forge Welding

Here, metal is being heated up to forge welding temperature for a Damascus steel knife.

Pattern Welding

This is the first stage of pattern welding or Damascus steel, where a blade is formed from several metal pieces of differing composition.

Pattern Welding

This is the second stage of pattern welding. The different metals have been forge welded together and can now be twisted and manipulated to form a pattern. 

Pattern Welded Knife

After repeatedly folding, twisting and cutting a forge welded piece of metal comprised of different metals, a knife shape is formed.  It is then ground, sanded, polished and etched with acid to reveal its unique pattern. 

Wall Mounted Rack

Hand forged steel hooks with local recycled wood.

Repairing the Anvil Stand

Repairing our equipment ourselves is part of working in the shop.

Champion Blower and Forge Co.

The Champion Blower and Forge Company of Lancaster, PA was founded in 1875 by 17 year old Henry Keiper.  The invention of the rotary forge blower changed the way a blacksmith forced air into the fire, eventually replacing the bellows.

Stage Sledge Hammer

Looks can be deceiving, this sledge hammer made for Bryan Loads' thriller "Wrecker" only weighs about 3 pounds.
 

Wall Mounted Rack

Hand forged steel hooks with local recycled wood.

7 Ways

In blacksmithing, the seven basic operations are drawing down, upsetting, bending, shrinking, swaging, punching and forge welding.

Custom Door Handle

Get something unique for your nice door, order a custom door handle from Union Ore Blacksmith Studio.
 

Homemade Horseshoes

These game horseshoes have seen some real action.

Skinny Kitty Teahouse Bike Racks

A week after this photo was taken of Tim and the "Kitty" bike rack, it was full of fun, furry, decorated bikes in Black Rock City, Nevada.

Hammer and Anvil

"It is better to be the hammer than the anvil" Emily Dickinson (1830-1886)

Custom Towel Rack

These hooks are mounted on a piece of old growth redwood from the Little River Schoolhouse water tank and are framed with red oak grape stakes from Potter Valley, California.
 

Threaded Scroll

Threads from a foundation J bolt are still visible in this scroll.  The hooks are fastened with hand forged nails.
 

Upset and Scrolled

A piece of rusted steel is like a diamond in the rough. 

Custom Saw Blade Lamp

This custom lamp is one of three made from wood miser band saw blades for the movie "Wrecker" by Bryan Loads.

Double Hooked Rack

This rack is made from recycled red oak grape stakes and old growth redwood from the Little River Schoolhouse water tank.  The hooks are made from J bolts found on Greenfield Ranch.

Split Hook Rack

This split hooked rack is made from re-purposed J bolts.  The back is made from recycled red oak grape stakes and old growth redwood from the Little River Schoolhouse water tank.

Split Hook Detail

Each piece is individually hand forged and unique. 

Ram's Head Railroad Spike Knife

This Ram's Head Knife was originally a railroad spike from the Skunk Train, an historical train line built in 1885 that travels from Fort Bragg, CA to Willits, CA.

Railroad Spike Knives

A railroad spike contains a lot of steel.  Blades made from these stakes can be drawn out to create long blades and sturdy handles.  These railroad spikes came from the Skunk Train, an historical train line built in 1885 that travels from Fort Bragg, CA to Willits, CA.

Hand Forged Hooks

One of a kind hand forged hooks are great for hanging plants, bird feeders, or for mounting in the tight corner by your door.  Ask us about custom hooks for your home.

Twisted Leaf Handles

For door or drawer, inside and out - these hand forged handles will last forever.

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